SMD machines assembling a PCB in a modern SMT production line

Advanced PCB Handling Systems for SMT Lines

Advanced PCB Handling Systems for SMT Lines

A PCB handling system is an essential part of modern SMT assembly lines. These units handle loading, transporting, unloading, and flipping PCBs, ensuring seamless connections between machines in the production process. They enable full automation, minimize manual intervention, and significantly reduce human error – resulting in higher efficiency, faster production cycles, and consistently high product quality.

Our PCB handling solutions from Chimall stand out for robust construction, advanced control technologies, and flexible adjustment to different PCB sizes. Thanks to their modular design, they can be seamlessly integrated into existing production lines. All transport and handling modules are equipped with durable chain drives and protective covers, ensuring safe PCB transfer and increased operational safety. With a perfect balance of reliability, precision, and cost efficiency, our handling systems meet the demands of advanced electronics manufacturing.

PCB Handling Systems: Your Solution for Automated SMT Lines

  • Automated workflows: Eliminate manual handling and increase process consistency.

  • Flexibility: Adjustable widths and modes for different PCB sizes.

  • High precision: Accurate positioning and secure handling of every PCB.

  • Reduced downtime: Fast and reliable PCB transfer ensures smooth machine-to-machine operation.

  • Seamless integration: Compatible with SMEMA standards and modern MES systems.

Overview of Our PCB Handling Systems

Multi Magazine Loader for automatic PCB loading into SMT production lines

Multi Magazine Loader

Purpose: Automatic loading of PCBs into the production line.

Key Features:

  • Capacity for up to 3 magazines.
  • User-friendly touch screen operation.
  • Automatic magazine change-over.
  • SMEMA interface for seamless integration.

Specifications

Multi Magazine Unloader for automatic PCB unloading in SMT lines

Multi Magazine Unloader

Purpose: Automatic unloading of finished PCBAs at the end of the line.

Key Features:

  • Capacity for up to 3 magazines.
  • User-friendly touch screen operation.
  • Automatic magazine change-over.
  • SMEMA interface for seamless integration.

Specifications

PCB Conveyor for linking and inspection in SMT handling systems

PCB Conveyor

Purpose: Reliable PCB transfer between machines.

Key Features:

  • Adjustable width and speed.
  • PLC-controlled transport system.
  • Selectable inspection and bypass mode.
  • SMEMA interface for seamless integration.

Specifications

PCB Inverter for automatic flipping of circuit boards in SMT lines

PCB Inverter

Purpose: Automatic flipping of PCBs for double-sided SMT assembly.

Key Features:

  • Selectable bypass mode.
  • User-friendly touch screen operation.
  • Safe PCB handling with integrated sensor monitoring.
  • SMEMA interface for seamless integration.

Specifications

Further Equipment in Our Portfolio:

  • Single Magazine Loader & Unloader
  • PCB Conveyors (500 mm / 1,000 mm)
  • NG/OK Unloader
  • Bare board loaders & unloaders
  • PCB Turn Conveyor (L-type)
  • PCB Buffers (multi-function & single magazine)
  • PCB Traverser
  • PCB Reject Conveyor
  • Telescopic & Lowering Gate Conveyors
  • Wave solder infeed & outfeed Conveyors
  • Adjustable multi magazine loaders & unloaders

Your SMT Production in Focus: Our Turnkey Solutions

Your SMT production deserves the optimal combination of efficiency, precision, and quality. Our turnkey SMT lines provide fully integrated solutions with perfectly synchronized machines and cutting-edge technologies to ensure maximum performance and process reliability.

  • SMT printers: Accurate solder paste deposition for highly reliable solder joints.

  • Pick and Place Machines: Component placement with maximum precision and speed.

  • Reflow ovens: Outstanding soldering quality with vacuum, nitrogen, or convection technology – supported by advanced temperature profiling.

  • SPI/AOI systems: Automated inspection for defect-free results and continuous process control.

  • Handling Systems: Seamless material flow to ensure efficient SMT line operation.

  • Industry 4.0: Automation and traceability software, including closed-loop feedback between critical process steps to ensure consistent quality and transparency.

Discover more about our complete SMT line solutions and get expert advice from our team to find the perfect setup for your production needs.

Did You Know? We also have a dedicated webshop where you can find in-depth information, complete technical specifications
and a wide range of additional equipment for your production line.
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