RS-1 Pick and Place Machine: Flexible and Precise for Modern SMT-Line
RS-1 Pick and Place Machine: Flexible and Precise for Modern
SMT-Line
SMT-Line
The JUKI RS-1 pick and place machine combines high performance with maximum flexibility. Engineered for modern electronics production, it supports components ranging from the smallest 0201 chips to large parts up to 50 mm × 150 mm. With a placement speed of up to 47,000 CPH, exceptional accuracy, and capacity for up to 112 feeders, this machine meets the highest requirements in SMT assembly.
The revolutionary TAKUMI placement head automatically adapts to different component heights, enabling fast placement without loss of performance – regardless of component size or shape. Multiple machines can be seamlessly combined into powerful automated pick and place systems, making the RS-1 ideal for both high-mix production and volume manufacturing.
Key Features of the RS-1 SMT Pick and Place Machine:
Key Features
of the RS-1 SMT Pick and Place Machine:
of the RS-1 SMT Pick and Place Machine:
Main Functions of the RS-1 SMT Pick and Place Machine:
Main Functions of the RS-1 SMT Pick and Place Machine:
Verification Camera System
The RS-1 ensures precise optical alignment of components using a VCS camera system that detects shapes, leads, and solder balls – even on complex components like QFPs and BGAs. This enables in-line inspection for defects such as bent leads or missing solder balls.
The 360° recognition capability compensates for unstable or misaligned components by automatically adjusting the placement angle.
A multi-colour lighting system (red, green, blue) dynamically adapts to the material and geometry of each component, improving contour recognition and ensuring stable, high-precision placement.
The RS-1 ensures precise optical alignment of components using a VCS camera system that detects shapes, leads, and solder balls – even on complex components like QFPs and BGAs. This enables in-line inspection for defects such as bent leads or missing solder balls.
The 360° recognition capability compensates for unstable or misaligned components by automatically adjusting the placement angle.
A multi-colour lighting system (red, green, blue) dynamically adapts to the material and geometry of each component, improving contour recognition and ensuring stable, high-precision placement.
Laser Geometry Recognition
JUKI’s laser-based component recognition system identifies the shape, centre position, and rotation angle of components in real time as they move towards the placement position. This precise geometric analysis enables stable placement across a wide component range – from 03015 chips to QFPs up to 50 mm.
Operating independently of shape, colour or surface reflectivity, the system ensures high recognition reliability for all component types. Misplaced parts, including defects such as tombstoning – are automatically detected for rework or rejection. This enhances overall process security and enables fast integration of new components through automatic data generation.
Laser Geometry Recognition
JUKI’s laser-based component recognition system identifies the shape, centre position, and rotation angle of components in real time as they move towards the placement position. This precise geometric analysis enables stable placement across a wide component range – from 03015 chips to QFPs up to 50 mm.
Operating independently of shape, colour or surface reflectivity, the system ensures high recognition reliability for all component types. Misplaced parts, including defects such as tombstoning – are automatically detected for rework or rejection. This enhances overall process security and enables fast integration of new components through automatic data generation.
Auto Cueing
Smart automation supports operators during setup and production start. The auto-feeding function loads and positions new component tapes at the first pick location during reel changes. This minimises setup time and enables fast SMT manufacturing.
Auto Cueing
Smart automation supports operators during setup and production start. The auto-feeding function loads and positions new component tapes at the first pick location during reel changes. This minimises setup time and enables fast SMT manufacturing.
Сoplanarity model
An integrated coplanarity module detects planarity defects such as lifted leads on ICs or deformed solder balls on BGAs. Faulty components are identified before placement and excluded from the process, enhancing overall production reliability.
Сoplanarity model
An integrated coplanarity module detects planarity defects such as lifted leads on ICs or deformed solder balls on BGAs. Faulty components are identified before placement and excluded from the process, enhancing overall production reliability.
Flexible Vision Teaching & Automatic Component Measurement
New components can be registered quickly and accurately. Using laser measurement and camera-based detection, the system automatically identifies pin count, geometry, and outline. The user-guided software generates all required recognition parameters, while laser sensors measure height and width. This significantly reduces programming time and ensures seamless integration of new parts – ideal for high-mix production environments.
Flexible Vision Teaching & Automatic Component Measurement
New components can be registered quickly and accurately. Using laser measurement and camera-based detection, the system automatically identifies pin count, geometry, and outline. The user-guided software generates all required recognition parameters, while laser sensors measure height and width. This significantly reduces programming time and ensures seamless integration of new parts – ideal for high-mix production environments.
IC Collection Belt
Defective or unplaced components are safely collected without damage and stored for the further analysis, reducing manual intervention.
IC Collection Belt
Defective or unplaced components are safely collected without damage and stored for the further analysis, reducing manual intervention.
Your Benefits with the RS-1 SMT Placement Machine:
Your Benefits with the RS-1 SMT Placement Machine:
Your SMT Production in Focus: Our Turnkey Solutions
Your SMT production deserves the optimal combination of efficiency, precision, and quality. Our turnkey SMT lines provide fully integrated solutions with perfectly synchronized machines and cutting-edge technologies to ensure maximum performance and process reliability.
Discover more about our complete SMT line solutions and get expert advice from our team to find the perfect setup for your production needs.
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