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SMT Pick and Place Machine LX-8 – Maximum Performance and Flexibility

SMT Pick and Place Machine LX-8 – Maximum Performance and Flexibility

JUKI LX-8 SMT pick and place machine with up to 160 feeder slots for maximum performance and flexibility in SMD assembly.

The JUKI LX-8 is a next-generation SMT pick and place machine engineered to push the limits of speed, precision, and flexibility in modern electronics manufacturing. With up to 160 feeder slots, depending on the chosen placement head configuration. This machine delivers exceptional capacity while keeping its footprint compact. This smart design streamlines production setup and minimizes changeover times, allowing you to pre-load the next feeders in advance for uninterrupted operation.

A fully configurable dual-head system lets you equip the machine with two high-speed P20S heads, two flexible TAKUMI heads, or a combination of both. Whether you’re running high-mix or large-scale production, the unit maintains top performance, reaching placement speeds of up to 105,000 CPH with highest accuracy. Engineered for manufacturers who demand the best, the placement machine combines raw performance with unmatched adaptability – the perfect solution for today’s SMT production lines.

Technical Highlights of the SMT Pick and Place Machine:

Technical Highlights
of the SMT Pick and
Place Machine

Flexible head configuration with P20S high-speed and TAKUMI adaptive heads on the LX-8 SMT pick and place machine.
Flexible head configuration with P20S high-speed and TAKUMI adaptive heads on the LX-8 SMT pick and place machine.
  • TAKUMI head technology: The advanced 8-nozzle head features adaptive height sensing, covering the full component
    spectrum – from 0,3 mm × 0,15 mm (03015) chips to components
    up to 10 mm x 90 mm / 50 mm x 75 mm. It automatically adjusts reference heights and optimises Z-axis movements for faster cycle times.
    Learn more about the TAKUMI head…

  • Maximum Placement Speed: This SMT pick and place machine achieves an outstanding peak throughput of up to 105,000 CPH without compromising placement accuracy.

  • 160 Feeders in a Compact Footprint: With a maximum feeder capacity of up to 160 slots, the LX-8 offers exceptional flexibility while saving valuable space. This design simplifies production preparation and significantly shortens changeover times by allowing feeders to be pre-loaded in advance.

  • Flexible Head Configuration: The mounting system can be equipped with two high-speed P20S planetary heads, two flexible TAKUMI heads, or a combination of both. Head changes take only minutes and can be performed directly at the line by the operator. The P20S head features a 20-nozzle design capable of reliably placing components as small as 0201 (0.2 mm x 0.1 mm) – making it ideal for assemblies with a high density of chip components.

Key Functions of the LX-8 SMT Placement Machine:

Key Functions of the
LX-8 SMT Placement Machine:

Verification Camera System

Multi-angle component recognition with bottom, side, and backlight inspection on the RS-2 pick and place machine for accurate SMD placement.

The unit ensures precise optical alignment of components using a VCS camera system that detects shapes, leads, and solder balls – even on complex components like QFPs and BGAs. This enables in-line inspection for defects such as bent leads or missing solder balls.

The 360° recognition capability compensates for unstable or misaligned components by automatically adjusting the placement angle. A multi-colour lighting system (red, green, blue) dynamically adapts to the material and geometry of each component, improving contour recognition and ensuring stable,
high-precision placement.

Verification Camera System

The unit ensures precise optical alignment of components using a VCS camera system that detects shapes, leads, and solder balls – even on complex components like QFPs and BGAs. This enables in-line inspection for defects such as bent leads or missing solder balls.

The 360° recognition capability compensates for unstable or misaligned components by automatically adjusting the placement angle.
A multi-colour lighting system (red, green, blue) dynamically adapts to the material and geometry of each component, improving contour recognition and ensuring stable, high-precision placement.

Multi-angle component recognition with bottom, side, and backlight inspection on the RS-2 pick and place machine for accurate SMD placement.

Сoplanarity model

Coplanarity sensor of SMD pick and place machine with examples of BGA ball and lead defects detected before placement.

An integrated coplanarity module detects planarity defects such as lifted leads on ICs or deformed solder balls on BGAs. Faulty components are identified before placement and excluded from the process, enhancing overall production reliability.

Coplanarity sensor of SMD pick and place machine with examples of BGA ball and lead defects detected before placement.

Сoplanarity model

An integrated coplanarity module detects planarity defects such as lifted leads on ICs or deformed solder balls on BGAs. Faulty components are identified before placement and excluded from the process, enhancing overall production reliability.

Laser Geometry Recognition with the TAKUMI Head

Laser recognition algorithm detecting component shape, centre, and angle in JUKI RS-2 SMT pick and place machine.
Example output of laser recognition from RS-2 pick and place machine showing different SMT components and their shape analysis.

JUKI’s laser-based component recognition system identifies the shape, centre position, and rotation angle of components in real time as they move towards the placement position. This precise geometric analysis enables stable placement across a wide component range – from 03015 chips to QFPs up to 50 mm.

Operating independently of shape, colour or surface reflectivity the system ensures high recognition reliability for all component types. Misplaced parts, including defects such as tombstoning – are automatically detected for rework or rejection. This enhances overall process security and enables fast integration of new components through automatic data generation.

Laser Geometry Recognition with
the TAKUMI Head

JUKI’s laser-based component recognition system identifies the shape, centre position, and rotation angle of components in real time as they move towards the placement position. This precise geometric analysis enables stable placement across a wide component range – from 03015 chips to QFPs up to 50 mm.

Operating independently of shape, colour or surface reflectivity the system ensures high recognition reliability for all component types. Misplaced parts, including defects such as tombstoning – are automatically detected for rework or rejection. This enhances overall process security and enables fast integration of new components through automatic data generation.

Laser recognition algorithm detecting component shape, centre, and angle in JUKI RS-2 SMT pick and place machine.
Example output of laser recognition from RS-2 pick and place machine showing different SMT components and their shape analysis.

High-Resolution Inspection System of the P20S Head

High-resolution P20S vision inspection system for precise component centering and defect detection in SMT placement.

The innovative P20S head is equipped with a powerful vision system that enables precise real-time inspection and centering. With integrated bottom-view and side-view cameras, the system detects even the smallest deviations – such as incorrect orientations or missing components, before placement occurs. Especially for ultra-small components like 0201 chips (0.2 mm × 0.1 mm) or fine-pitch BGA packages, the advanced coaxial lighting technology ensures sharp imaging and highly reliable recognition. This guarantees consistently high placement quality, even for complex PCB layouts.

High-resolution P20S vision inspection system for precise component centering and defect detection in SMT placement.

High-Resolution Inspection System of the P20S Head

The innovative P20S head is equipped with a powerful vision system that enables precise real-time inspection and centering. With integrated bottom-view and side-view cameras, the system detects even the smallest deviations – such as incorrect orientations or missing components, before placement occurs. Especially for ultra-small components like 0201 chips (0.2 mm × 0.1 mm) or
fine-pitch BGA packages, the advanced coaxial lighting technology ensures sharp imaging and highly reliable recognition. This guarantees consistently high placement quality, even for complex PCB layouts.

Low impact placement for flexible circuits

Low impact placement technology of the LX-8 SMT pick and place machine for gentle handling of components and flexible PCBs.

The Low Impact function enables fast switching and precise control of the nozzle’s downward and upward speed during placement. This significantly reduces mechanical stress on components and circuit boards. Especially in sensitive assemblies and flexible PCBs, the precise and gentle placement process improves reliability, reduces mechanical strain, and lowers the defect rate. As a result, this SMD pick and place machine ensures consistently high quality while maintaining maximum production efficiency.

Low impact placement for flexible circuits

The Low Impact function enables fast switching and precise control of the nozzle’s downward and upward speed during placement. This significantly reduces mechanical stress on components and circuit boards. Especially in sensitive assemblies and flexible PCBs, the precise and gentle placement process improves reliability, reduces mechanical strain, and lowers the defect rate. As a result, this SMD pick and place machine ensures consistently high quality while maintaining maximum production efficiency.

Low impact placement technology of the LX-8 SMT pick and place machine for gentle handling of components and flexible PCBs.

Your Benefits with the LX-8 SMT Placement Machine:

Your Benefits with the
LX-8 SMT Placement Machine:

  • Low Maintenance Requirements: Engineered for reliability, with intelligent self-monitoring features such as automatic calibration minimizes downtime and reduces service needs to an absolute minimum.

  • Maximum Flexibility: Modular heads allow for fast changeovers, ensuring consistently high throughput across all types of assemblies. This makes the SMD pick and place machine ideal for both high-mix and high-volume production.

  • Industry 4.0 ready: Full traceability and data connectivity make the LX-8 an ideal choice for smart, digital production environments.

  • Automated Processes for Maximum Reliability: The pick and place system combines component recognition, controlled placement, and real-time inspection. By detecting errors at an early stage, the SMT placement machine enhances quality and increases process security.

Your SMT Production in Focus: Our Turnkey Solutions

Your SMT production deserves the optimal combination of efficiency, precision, and quality. Our turnkey SMT lines provide fully integrated solutions with perfectly synchronized machines and cutting-edge technologies to ensure maximum performance and process reliability.

  • SMT printers: Accurate solder paste deposition for highly reliable solder joints.

  • Pick and Place Machines: Component placement with maximum precision and speed.

  • Reflow ovens: Outstanding soldering quality with vacuum, nitrogen, or convection technology – supported by advanced temperature profiling.

  • SPI/AOI systems: Automated inspection for defect-free results and continuous process control.

  • Handling Systems: Seamless material flow to ensure efficient SMT line operation.

  • Industry 4.0: Automation and traceability software, including closed-loop feedback between critical process steps to ensure consistent quality and transparency.

Discover more about our complete SMT line solutions and get expert advice from our team to find the perfect setup for your production needs.

Did You Know? We also have a dedicated webshop where you can find in-depth information, complete technical specifications
and a wide range of additional equipment for your production line.
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